If both keys are lost, the ignition switch must be replaced. Mar 17, 2014 download polaris sportsman repair manual 450 500 550. Polaris 500, starts fine but when you give it gas fixya. One larger and one smaller diameter clear hoses about 18. Use polaris premium ujoint lube every 500 miles, before long periods of storage. Ch1 general ch2 maintence ch3 engine ch4 fuel system carb ch5 boady steering suspension ch6 pvt ch7 final drive ch8 transmission service ch9. Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use.
Operation is prohibited for those under 16 years of age. Starting with the polaris sportsman available in multiple engine sizes and accessory options its easy to find the right atv. An american manufacturer, known for their snowmobiles, polaris industries was established in 1954. I have a 2003 polaris scrambler 500 ho i am not getting any. Now i have nothing at the switch no lights no dash lights. How to reset the service wrench on a polaris sportsman. How to reset a polaris service light it still runs. Set the next service interval by holding the modereverse override button to advance the next service interval in onehour increments. Polaris switch, handlebar, lh, onoff 4011655 is used in handlebar and controls a06lb27aald27aaabacad assembly for 2006 polaris hawkeye 2x44x4 a06lb27aa, handlebar and headlight pod a07mh68mame assembly for 2007 polaris sportsman 700 mv a07mh68mame, handlebar a03ba25cacb assembly for 2003 polaris trail blazer 250 a03ba25cacb, electrical. Pn 9925461 rev 01 0614 page 3 of 8 installation instructions 1. View file 2003 polaris sportsman 500 ho service manual this is the factory service manual for the 03 sportsman 500 ho to have complete manual download all sectionset or just download the section you need.
Sportsman 500 radiator fan thermal sensor switch quad logic. Find and download the owners manual for your vehicle by selecting its year and model. Polaris makes some of the most capable offroad atvs and utvs on the market today. Hello, i have a 2005 sportsman 500 ho that has 2 hoses breather hoses it looks like that i am having trouble figuring out where the were. Capacities body style gen iv gross vehicle weight 1200 lbs. The awd switch may be turned on or off while the vehicle is moving. What is the difference in a polaris carbureted 500ho and a. Download polaris sportsman repair manual 400 450 500 550 600.
Turn the key to the off position and remove it from the ignition. Fits all 6 pin ignition switches such as polaris part number 4010390, 4011002, 4012165, 4012166. I have a 2003 polaris scrambler 500 ho i am not getting any power at the ignition switch. Record your vehicles id numbers and key number 3 in the spaces provided.
Some of the differences from a 500 and 500 ho, cam profile, timing, and a larger carb on the 500 ho. Once the polaris sportsman 19932012 manual has been downloaded it can be saved to your computer forever. View online or download polaris sportsman 500 2003 owners manual. Passengers, if permitted, must be at least 12 years old. Polaris is also one of the few big factories to sponsor race teams on the world powersports association snocross circuit.
Polaris sportsman atv parts finder polaris parts house. I had power to the switch then,i pulled the black wire from the cdi and it stared and ran. Find great deals on ebay for 500 polaris sportsman parts and 2003 polaris sportsman 500 ho atv parts. Download polaris sportsman repair manual 450 500 550. If you ever tried to plow snow with a polaris atv then you know how annoying the. The problem is when in hi or low forward gears it runs very rough like the rev limiter is on. This unit is located on the radiator and controls the hot temp light and cooling fan operation. Buy polaris sportsman 500 parts,polaris utility atv parts,sportsman 500 touring battery,sportsman 500 x2 brakes,sportsman 500 6x6 axle. Gallons gearcase oil 32 ounces engine oil capacity 2 quarts front. Ignition switch key polaris sportsman 400 500 ho 600 700. Features and controls, engine stop switch, main key. The 19932012 polaris sportsman four wheeler repair manuals are in pdf format, no special software is needed to download and view a manual. Founded in 1954, polaris industries first began manufacturing atvs allterrain vehicles in 1985.
Driver must be at least 16 years old with a valid drivers license to operate. Polaris rear rack extender ricochet aarm guards polaris fender bag koplin hand guards wmirrors owners, service, and parts manuals sep 14, 2012 2005 polaris 500 h. Important your polaris sportsman winch kit is exclusively designed for your vehicle. The company currently sells snowmobiles, atvs, side x side vehicles, motorcycles, and neighborhood electric vehicles. How to fix your polaris sportsman when it has no spark youtube. How to reset the service wrench on a polaris sportsman it. Left hand hilo onoff kill switch 4011835 polaris sportsman. I took apart the front end of the atv to look at the steering column due to crooked handlebars. This kit contains the same components as the 28804332880435 kits, but have been preassembled differently. Buy kipa ignition key switch for polaris sportsman 400 500 600 700 800 ranger.
Visit our polaris atv accessories page to find more options for your exact make and model year. Hold down the manual override button until the light stops blinking and turns off. Polaris sportsman 500 ho owners manual pdf download. Aug 05, 2018 this is the factory service manual for the 03 sportsman 500 ho to have complete manual download all sectionset or just download the section you need. Unfollow 2003 polaris sportsman 500 parts to stop getting updates on your ebay feed.
Sportsman ignition keyswitch repair harness pigtail quad. After youve changed the oil, reset the light to start the next service interval. Page 1 pantone 426c sportsman 500 ho owners manual for. I have a 2005 polaris sportsman 500 ho, it starts and idles great.
Cant shut off my atv after only starting vehicle 3 times in 15 minutes. The current sportsman is available in 400, 500, 800, and 850. This information should remain with your owners manual at all times. Activate the parking break so the atv does not roll. Service manual for a 2006 500 polaris sportsman ho i have a 2006 sportstman 500ho atv, efi. Polaris sportsman atv, ranger utv, rzr side x side parts. Ignition switch key polaris sportsman 400 500 ho 600 700 6x6. I started work on it because it would crank but not start. Bypassing the reverse override button on a polaris atv. We expand our inventory daily to give you the latest and greatest in powersports products.
Turn the main switch off to stop the engine and end all elec. Powersportsid is your trusted source for all your polaris sportsman 500 ho ignition system parts needs. Ch1 general ch2 maintence ch3 engine ch4 fuel system carb ch5 boady steering suspensio. If you are serious about work or play polaris has you covered.
Buy polaris sportsman 500 parts, polaris utility atv parts, sportsman 500 touring battery, sportsman 500 x2 brakes, sportsman 500 6x6 axle. Polaris industries allterrain vehicles owners manual. I pulled the redblack wire at the starter solanoid. Apr 01, 2017 2001 polaris 500 ho cooling problems, duration. Polaris sportsman 500 efi owners manual pdf download. Left hand hi lo on off kill key start switch 4011835 for 0614. Polaris sportsman 500 ho ignition parts coils, switches. Polaris sportsman 500 ho wont start flashing hot pt. Wait until the service hours display stops flashing and turn the ignition switch off. Anzac ignition key switch for polaris sportsman 400 500 600 700 800 ranger 500 700 900 xp diesel rzr 800 900 turbo brutus general polaris 325 330 magnum 250 trail blazer predator 4. For polaris sportsman trail boss left handlebar switches hi lo light onoff. Polaris sportsman bumpers, polaris sportsman brush guards, polaris sportsman plows and polaris sportsman tires. For polaris atv parts in canada and other countries, it takes a little longer, but youll still get them in 710 days.
Sportsman ignition keyswitch repair harness pigtail quad logic. Jun, 2017 apr 11, 2011 indy red 2011 sportsman 500 h. Key switch polaris phoenix 200 owners manual manualslib. Polaris off road vehicles can be hazardous to operate and are not intended for onroad use. In pdf format, no special software is needed to download and view a manual. Troubleshooting tips for the polaris sportsman 500 it. Select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual. Kipa ignition key switch for polaris sportsman 400 500 600 700 800. This gave the company over 25 years of atv experience when it released a new model of the sportsman 500 for 2011. Sometimes it will run 100% correct, other times it will start, idle fine but then when giving it throttle will will start to surge almost like its hitting a rev limited.
Download polaris sportsman repair manual 400 450 500 550. Place the vehicle in park and turn the key to off position. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. For cheap atv parts, accessories and more, shop first, where we offer a pricematch guarantee, a 60day return policy the best in the business and. The cam problem i think you are talking about was the year 2000 and older 500s. Polaris sportsman rear leftright atv axle 400 500 500 ho 2003 2004 2005 fits.
I have a 2003 polaris scrambler 500 ho i am not getting. Sportsman 500 a00ch50aa and sportsman 500 a00ch50ab and sportsman 500 a00ch50ae. If you need to install this kit on a sportsman xp, see the photos on the. Rmk 500500 2x4325 2x4 4x4,for 20022003 magnum 500 4x4scrambler 500 4x4.
Display indicators overview battery removalinstallation setting the parking brake special efi diagnostic mode engine and drivetrain breakin diagnostic mode engine cooling system. Large selection of parts for your 2003 polaris sportsman 500 ho 4x4 atv. All riders should always wear helmets, eye protection, and protective clothing. Cycling retail left hand hi lo on off kill key start switch 4011835 for 0614 polaris sportsman 400 500 700 800 model 1 polaris atv oem handlebar headlight hilo beam lightkillstop switch 4010591 sportsman. Polaris switch, handlebar, lh, onoff 4011655 is used in handlebar and controls a06lb27aald27aaabacad assembly for 2006 polaris hawkeye 2x44x4 a06lb27aa, handlebar and headlight pod a07mh68mame assembly for 2007 polaris sportsman 700 mv a07mh68mame, handlebar a03ba25cacb assembly for 2003 polaris trail blazer 250 a03ba25cacb, electrical, switches, sensors and ecm. This is the factory service manual for the 03 sportsman 500 ho to have complete manual download all sectionset or just download the section you need. T tocas 60 amp circuit breaker amp breakers with switch manual reset for boat. Page 1 pantone 426c sportsman 500 ho owners manual for maintenance and safety read this manual carefully.
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